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profiTEMP+ VCON cascade control unit
Product description
The profiTEMP+ VCON controls the valve pins during cascade injection and can be combined in one housing with temperature control. The touch screen operation shows the processes, displays the individual sealing phases and allows the data to be read out via USB for documentation.
Whether you control the cascading of the valve gate nozzles conventionally, opt for the high-end solution with varioFILL advanced or decide on a combination of the two, the profiTEMP+ VCON is the perfect solution.
Product information
Technical specifications
General Data
| Number of channels | 4-32 |
| valve gate nozzles / proportional valves | Expandable in groups of 4 (depending on housing and expansion variant) |
| Display | 7 inch TFT |
| Operation | Capacitive touch-screen |
| Mains voltage | 230 VAC, 8 A |
| Mains connection | Schuko safety plug, 16 A; connection cable 2.5 m |
| Control fuse | 6.3A MT |
| Alarm output | 1 (optional 2) / via CUI07 Potential free relay contact 250 VAC / 1 A |
| Dimensions | 4/8/12/16 channels: (HxWxD in mm) 20/24/28/32 channels: (HxWxD in mm) |
| Electrical safety | EN61010-1 |
| EMV | EN 61326-1:2013, industrial requirements |
| Over-voltage category | II |
| Ingress protection | I |
| Storage media | USB |
Power outputs
| Function | Switchable solenoid valve / proportional valve |
| Switching capacity per outlet with solenoid valve control | Max. 1.5 A / 24 VDC |
| Switching capacity per outlet with proportional valve control | 0...1000 mA / 24 VDC (electricity controlled via PWM with 160 Hz) |
| Fuse | Fuse 2 A, FF |
| Connection of hot runner mould | 1 x 16-pin (max. 8 outlets per 16-pin connector) |
| Pin assignment | Standard PSG; other assignments on request |
Power supply voltage for displacement transducer, pressure transducer and digital inputs
| Voltage | 24 VDC / 1.5 A (in small housing) 24 VDC / 1.9 A (in large housing) |
| Fuse protection | Fuse on plug-in card VCON04 according to output |
Data interfaces
| RS232/RS422 | RS232/RS422 4-wire, galvanically isolated, operation is possible as RS422 (4-wire) or RS485 (2-wire) Connector: 9-pin D-SUB on rear wall |
| CAN | Address range: 1 ... 127 Transmission speed: 78.8, 100, 125, 250, 500, 800, 1000 k bit configurable via operation panel Connection: 9-pin D-SUB on rear wall |
| Ethernet | Address range: IP address adjustable via operation panel Connection: RJ 45 on rear wall with cover |
Digital inputs for optional pin positioning control
| Quantity | 2 x number of valve gate nozzles / proportional valves |
| Electrical data | 0...30 VDC, <10 mA at 24 VDC (optocoupler) |
Digital inputs DI
| Quantity | 3 |
| Function | Cycle start signal, end holding pressure signal, machine enable signal |
| Electrical data | 0...30 VDC, <10 mA at 24 VDC (optocoupler) |
| Connector / socket | 1 x 5-pin socket |
Analogue input for displacement transducer
| Quantity | 1 |
| Function | Position of dosing signal displacement transducer |
| Voltage signal type | 0...10 VDC |
| Resolution | 12 Bit |
| Conversion time | 10 ms |
| Connecting cable | <30 m |
Analogue input for pressure transducer (optional)
| Quantity | 1 |
| Function | Pressure measurement for cycle correction |
| Voltage signal type | -10...10 VDC |
| Resolution | 12 Bit |
| Conversion time | 10 ms |
| Connecting cable | <30 m |
Analogue input thermocouple (optional)
| Quantity | 1 |
| Function | Temperature measurement for cycle correction |
| Voltage signal type | Fe CuNi Typ J (-35...500°C); Fe CuNi Typ L (-35...500°C), Ni CrNi Typ K (-35...900°C) |
| Resolution | 14 Bit |
| Conversion time | 10 ms |
| Connecting cable | <30 m |
Download
In the Media & Downloads section you will find an overview of all product-specific documents.
For technical data such as user guides, service manuals, etc. please log in.
Videos
Further information
FEATURES
- Enables independent adjustment of each valve gate nozzle
- The operating mode of each control output is configurable.
- Operating mode 1 - solenoid valve control
- Opening and closing of the valve pin at maximum speed
- Control of up to 3 switching cycles (open/close) per cycle
- Path-dependent or time-dependent switching cycles
- Operating mode 2 - proportional valve control
- Opening and closing the pin using a multi-stage profile. Pin movement at reduced speed or holding the pin
- With path-dependent control, the dosing signal is detected via external displacement sensor or analogue signal from the injection moulding machine
VARIANTS
The housing is identical to the profiTEMP+ hot runner controller and allows a large number of variants:
- As valve gate nozzle control unit – up to 32 control circuits in desktop housing
- As a combination unit together with the profiTEMP+ temperature controller in one housing with a single operating panel
DISPLAY/OPERATION
- Brilliant 7" touch screen with several language options
- Intuitive device operation like the already familiar profiTEMP+ hot runner controller, with gesture based controls similar to smartphones
- A sufficient number of switching cycles/profile files can be saved for different moulds
- Detailed information and status display of the process, particularly the pin position; additional information about cycle counter, cycle time,....
- Monitoring of process parameters and alarm outputs
Design
- Space-saving and service-friendly design, equivalent to the design of the profiTEMP+ hot runner
- Compact, robust metal housing ensures a long service life.
Optional
- Input temperature sensor and pressure sensor for the time adjustment of the switching cycles to the process
- Pin position monitoring to check the pin status in real time
© 2022 by Meusburger Georg GmbH & Co KG | All rights reserved
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